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CUSTOM BARN DOOR FOR A FITNESS STUDIO

Flex5
Flex5
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Flex5
Flex5
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My business partner and I just opened a new fitness & wellness studio and needed to install an additional privacy door between our lobby and PT space. After getting a few quotes in $1-2k range and being already over budget by $50k, we did some research and decided to build and install a barn door ourselves (see our other projects here) with a total cost under $200. Final measurements 7’W x 8’H. All the materials from Home Depot, including our ever growing Ryobi tools collection. Needless to say clients love our barn door.

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    • Tools Used

    • Materials Used

      • UNBRANDED 1 IN. X 6 IN. X 8 FT. TONGUE AND GROOVE PATTERN STOCK BOARD
      • UNBRANDED 1 IN. X 6 IN. X 6 FT. SELECT PINE BOARD
      • CLAYMARK 1 IN. X 4 IN. X 8 FT. SELECT PINE BOARD
      • EVERBILT #8 X 3/4 IN. ZINC-PLATED FLAT-HEAD PHILLIPS DRIVE WOOD SCREWS
      • EVERBILT #8 X 1-1/2 IN. ZINC-PLATED FLAT-HEAD PHILLIPS DRIVE WOOD SCREWS
      • EVERBILT #8 X 1-1/4 IN. ZINC-PLATED PHILLIPS FLAT-HEAD DRIVE WOOD SCREWS
      • MINWAX 1 QT. WOOD FINISH DARK WALNUT OIL-BASED INTERIOR STAIN
      • GORILLA 8 FL. OZ. WOOD GLUE
      • TCBUNNY 6 FT 7 INCH MODERN STAINLESS STEEL INTERIOR SLIDING BARN WOODEN DOOR HARDWARE TRACK SET (AMAZON)
      • STEEL PIPES FOR THE DOOR HANDLES

Comments (2)


  • Another triumph! What a beautiful addition to your space. The stain color you chose looks great, too.
    By RYOBI Nation, on June 21, 2016
  • Thank you, we didn't realize how easy it can be to make a door with little homework!
    By Flex5, on June 21, 2016

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CUSTOM BARN DOOR FOR A FITNESS STUDIO

by Flex5
Jun 09, 2016

My business partner and I just opened a new fitness & wellness studio and needed to install an additional privacy door between our lobby and PT space. After getting a few quotes in $1-2k range and being already over budget by $50k, we did some research and decided to build and install a barn door ourselves (see our other projects here) with a total cost under $200. Final measurements 7’W x 8’H. All the materials from Home Depot, including our ever growing Ryobi tools collection. Needless to say clients love our barn door.