Thanks! It was a really fun build. I really liked power carving. Most of this was done with my angle grinders and a 40 or 60 grit flap disk. This option opens up a whole new area of design opportunities with no additional tools.
We started with a stencil design cut out of wax paper on a vinyl cutter. The stencil was in multiple pieces, so we did freehand the second and third coats to even everything out.
The letters are painted on. We do have a vinyl cutter that we use for other projects, but didn't want to have seams between the multiple pieces for this one.
